Strict Raw Material Sourcing and Supplier Management
We thoroughly evaluate supplier certifications, production capacity, product quality, and industry reputation. This process includes on-site inspections to verify that suppliers have stable production capabilities and can consistently provide materials that align with our strict requirements.
Every supplier must adhere to formal quality agreements, which outline material specifications, inspection protocols, and compliance responsibilities. These agreements help us maintain consistency and traceability in our supply chain. Additionally, we monitor market trends and supplier performance, adjusting sourcing strategies when needed to ensure material availability and long-term reliability.
In-Process Quality Control with MESS System
We maintain strict production standards and operating procedures to ensure consistent product quality. Every stage of manufacturing follows precise guidelines, and employees are required to adhere to detailed protocols to maintain stability and uniformity in rubber compounding. Critical parameters such as temperature, mixing time, and pressure are carefully regulated and continuously monitored. These controls help optimize material properties, minimize variability, and ensure that every batch meets high-quality standards.
We implement multiple inspection points throughout the production line to conduct real-time monitoring, allowing us to detect and address any quality issues immediately. Key performance indicators such as curing level, hardness, and tensile strength are continuously assessed to ensure that every product meets quality standards during manufacturing.
Employee training is also one of our main focus, reinforcing quality awareness and operational skills. Regular training sessions are conducted, with industry experts providing technical guidance to ensure that our team is proficient in production processes and quality control methods.
Comprehensive Product Testing System
We utilize advanced testing equipment and instruments, including automated dosing systems, rubber cooling units, and open mills, to ensure precise analysis and evaluation of product performance indicators.
A comprehensive testing process is in place, covering raw material inspection, in-process testing, and final product evaluation. Raw material inspection verifies the quality of sourced materials to ensure they meet required standards. In-process testing involves sampling during production to identify and resolve any quality issues in real time. Final product evaluation ensures that finished products comply with both customer requirements and internal quality standards.
Pull Tester
Mooney Viscometer
Hardness Tester
Reliable Quality Traceability System
We have established a comprehensive traceability system that records detailed information throughout the entire production process, including raw material procurement, manufacturing stages, and product testing. Each batch is documented with key data such as material origin, production time, and inspection results, ensuring that any quality issues can be quickly identified and traced back to their source.
Each product is assigned a unique identifier, enabling seamless tracking throughout manufacturing, distribution, and customer use. This system enhances quality control by ensuring full traceability, helping to maintain consistency and reliability across all products.
Continuous Improvement Process
We continuously analyze production data and customer feedback to identify areas for improvement and enhance overall quality. By reviewing defect rates, customer complaints, and manufacturing performance, we can pinpoint potential issues and develop targeted solutions to maintain product consistency.
Once improvement strategies are defined, they are systematically implemented to optimize both product quality and production efficiency. Each measure is carefully tracked and evaluated to ensure effectiveness, allowing us to refine our processes and uphold high standards across all manufacturing stages.
Quality Standards and Certifications
ISO 14001
ISO 45001
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